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Lab manual/ Experiments of Thermodynamics


LAB MANUAL
THERMODYNAMIC




 EXPERIMENT # 1
Objective:-

            To Find the Co-efficient of Linear Expansion of the Copper Material due to Steam

Apparatus:-

            Steam Generator, Copper rod, DMM, Thermocouple, Dial gauge, Beaker, Rubber tubing, Meter rod.

Theory:-

Definition:-

            “The co-efficient of linear expansion or thermal expansion of a substance is the fraction of its original length by which the rod of the substance expands per degree rise in temperature.”

Mathematically:-


α= ∆L/(L1∆T)

            Most materials expand somewhat when heated through a temperature range that does not produce a change in phase. The added heat increases the average amplitude of the vibrations of the atoms in the material which increases the average separation between the atoms.

In an isotropic material, the expansion occurs equally in all dimensions. If an object of length “L” is heated through a small temperature exchange “∆T”, then the change in length“∆L” is directly proportional to the original length “L” and to change in temperature.
Hence,

∆L ∝ (L)( ∆T)
∆L= α (L)( ∆T)

This proportionality constant “α” is known as co-efficient of linear expansion.

            In this experiment α, is measured for copper and copper is isotropic i.e. same expansion in all directions, so that “α” needs only to be measured along one dimension. Also within the limits of the experiment, α does not vary with temperature.

Procedure:-

·         Record the room temperature and measure “L” length of copper rod at room temperature and mount the rod in expansion base.

·         Place the thermocouple sensor in immediate contact with rod or mid length and also connect the thermocouple with DMM, where it is used to measure “∆T”.

·         Fill the steam generator two-thirds with water.

·         Use tubing to attach your steam generator to the end of copper rod. Attach it to the end farthest from the dial gauge.

·         Lead the tubing from expansion apparatus into a beaker well below the level of apparatus which is used to catch the draining water.

·         Turn the outer casing of dial gauge to a length “zero” point on the scale with the long
Indicator needle will move in a counter-clock wise direction.

·         Turn on the steam generator. As steam begins to flow, watch the dial gauge and DMM. Also record the expansion of rod length (∆L) as indicated by the displacement of indicator on dial gauge.

·         (Each increment on dial gauge is equivalent to 0.01mmof rod expansion)

·         Find out the “α”.

·         Disconnect the apparatus, empty the steam generator and beaker leave everything in neat shape.

Calculation:-

Material
Initial
Temperature
T1
(C)
Final
Temperature
T2
(C)
Original
Length
(cm)
Change in
Length
(cm)
Change in
Temperature
∆T (C)
Coefficient
of Linear
Expansion
α
Copper




















Conclusion





EXPERIMENT # 2

Objective:-

            To Find the Co-efficient of Linear Expansion of the Aluminium Material due to Steam

Apparatus:-

            Steam Generator, Aluminium rod, DMM, Thermocouple, Dial gauge, Beaker, Rubber tubing, Meter rod.

Theory:-
 

Definition:-

            “The co-efficient of linear expansion or thermal expansion of a substance is the fraction of its original length by which the rod of the substance expands per degree rise in temperature.”

Mathematically:-

α= ∆L/(L1∆T)

            Most materials expand somewhat when heated through a temperature range that does not produce a change in phase. The added heat increases the average amplitude of the vibrations of the atoms in the material which increases the average separation between the atoms.

            In an isotropic material, the expansion occurs equally in all dimensions. If an object of length “L” is heated through a small temperature exchange “∆T”, then the change in length“∆L” is directly proportional to the original length “L” and to change in temperature.
Hence,

∆L ∝ (L)( ∆T)
∆L= α (L)( ∆T)

This proportionality constant “α” is known as co-efficient of linear expansion.

            In this experiment α, is measured for copper and copper is isotropic i.e. same expansion in all directions, so that “α” needs only to be measured along one dimension. Also within the limits of the experiment, α does not vary with temperature.

Procedure:-

·         Record the room temperature and measure “L” length of copper rod at room temperature and mount the rod in expansion base.

·         Place the thermocouple sensor in immediate contact with rod or mid length and also connect the thermocouple with DMM, where it is used to measure “∆T”.

·         Fill the steam generator two-thirds with water.

·         Use tubing to attach your steam generator to the end of copper rod. Attach it to the end farthest from the dial gauge.

·         Lead the tubing from expansion apparatus into a beaker well below the level of apparatus which is used to catch the draining water.

·         Turn the outer casing of dial gauge to a length “zero” point on the scale with the long
Indicator needle will move in a counter-clock wise direction.

·         Turn on the steam generator. As steam begins to flow, watch the dial gauge and DMM. Also record the expansion of rod length (∆L) as indicated by the displacement of indicator on dial gauge.

·         (Each increment on dial gauge is equivalent to 0.01mmof rod expansion)

·         Find out the “α”.

·         Disconnect the apparatus, empty the steam generator and beaker leave everything in neat shape.

Calculation:-

Material
Initial
Temperature
T1
(C)
Final
Temperature
T2
(C)
Original
Length
(cm)
Change in
Length
(cm)
Change in
Temperature
∆T (C)
Coefficient
of Linear
Expansion
α
Aluminium

















Conclusion:-


EXPERIMENT # 3

Objective:-

            To Find the Co-efficient of Linear Expansion of the Steel Material due to Steam

Apparatus:-

            Steam Generator, Steel rod, DMM, Thermocouple, Dial gauge, Beaker, Rubber tubing, Meter rod.

Theory:-
Definition:-

            “The co-efficient of linear expansion or thermal expansion of a substance is the fraction of its original length by which the rod of the substance expands per degree rise in temperature.”

Mathematically:-

α= ∆L/(L1∆T)

            Most materials expand somewhat when heated through a temperature range that does not produce a change in phase. The added heat increases the average amplitude of the vibrations of the atoms in the material which increases the average separation between the atoms.

            In an isotropic material, the expansion occurs equally in all dimensions. If an object of length “L” is heated through a small temperature exchange “∆T”, then the change in length“∆L” is directly proportional to the original length “L” and to change in temperature.
Hence,

∆L ∝ (L)( ∆T)
∆L= α (L)( ∆T)

This proportionality constant “α” is known as co-efficient of linear expansion.

            In this experiment α, is measured for copper and copper is isotropic i.e. same expansion in all directions, so that “α” needs only to be measured along one dimension. Also within the limits of the experiment, α does not vary with temperature.

Procedure:-

·         Record the room temperature and measure “L” length of copper rod at room temperature and mount the rod in expansion base.

·         Place the thermocouple sensor in immediate contact with rod or mid length and also connect the thermocouple with DMM, where it is used to measure “∆T”.

·         Fill the steam generator two-thirds with water.

·         Use tubing to attach your steam generator to the end of copper rod. Attach it to the end farthest from the dial gauge.

·         Lead the tubing from expansion apparatus into a beaker well below the level of apparatus which is used to catch the draining water.

·         Turn the outer casing of dial gauge to a length “zero” point on the scale with the long
Indicator needle will move in a counter-clock wise direction.

·         Turn on the steam generator. As steam begins to flow, watch the dial gauge and DMM. Also record the expansion of rod length (∆L) as indicated by the displacement of indicator on dial gauge.

·         (Each increment on dial gauge is equivalent to 0.01mmof rod expansion)

·         Find out the “α”.

·         Disconnect the apparatus, empty the steam generator and beaker leave everything in neat shape.

Calculation:-

Material
Initial
Temperature
T1
(C)
Final
Temperature
T2
(C)
Original
Length
(cm)
Change in
Length
(cm)
Change in
Temperature
∆T (C)
Coefficient
of Linear
Expansion
α
Steel

















Conclusion:-



EXPERIMENT # 4

Objective:-

To Study a Steam Power Plant.

Theory:-
First of all we understand the flow chart diagram of the steam power plant, after that we define its major parts.


Now in next few pages we define major working parts of the steam power plant which are:

· Steam Turbine,
· Boiler,
· Condenser,
· Generator.

Steam Turbine:-
       A steam turbine is a device which extracts thermal energy from pressurized steam and uses it to do mechanical work on a rotating output shaft. Because the turbine generates rotary motion, it is particularly suited to be used to drive an electrical generator.
         Steam turbine working to change the heat energy contained in the steam in to rotary motion. Steam with high pressure and temperature were directed to push turbine blades mounted on the shaft, so the shaft rotates. Due to perform work on the turbine, the pressure and temperature of steam coming into the turbine down to saturated vapor. This steam then flows to the condenser, while the rotary power is used to turn a generator. Today almost all of the steam turbine is a type of condensing turbine.The steam turbine works on ideal Rankine cycle, which is defined below:

T-s diagram of Ideal Rankine Cycle:-


There are four processes in the Rankine cycle. These states are identified by numbers
(in brown) in the above T-s diagram.


·   Process1:- 
             The working fluid is pumped from low to high pressure. As the fluid is a liquid at this stage, the pump requires little input energy.


·   Process2:-
           The high pressure liquid enters a boiler where it is heated at constant pressure by an external heat source to become a dry saturated vapor. The input energy required can be easily calculated graphically, using an enthalpy-entropy chart (akah-schart or Mollier diagram),or numerically, using steam tables.

·  Process3:-
              The dry saturated vapor expands through a turbine, generating power. This decreases the temperature and pressure of the vapor, and some condensation may occur. The output in this process can be easily calculated using the chart or tables noted above.

·   Process4:-
           The wet vapor then enters a condenser where it is condensed at a constant pressure to become a saturated liquid. The efficiency of the Rank in the cycle is limited by the high heat of vaporization of the working fluid. Also, unless the pressure and temperature reach supercritical levels in the steam boiler, the temperature range the cycle can operate over is quite small steam turbine entry temperatures are typically around 565°C and steam condenser temperatures are around 30°C.



Boiler:-
Boiler  has the function to convert water in to steam. The process of change of water to vapor done by heating the water in the pipes with heat from burning fuel. Combustion processes carried out continuously in the combustion chamber with fuel and air flow from the outside.


    The resulting steam is superheat steam which have high temperature and high pressure. Steam production quantities dependent on the surface area of heat transfer, flow rate, and the heat of combustion is given. Boiler construction consisting of water-filled pipes called a water tube boiler.

Condenser:-
             Condensers are devices to convert steam into water. The changes done by the steam flowing to a room containing tubes. Steam flows outside tubes, while the cooling water flowing inside the tubes.
This is called surface condenser. Usually for coolant use sea water.



Heat transfer rate depends on the flow of cooling water, sanitation tubes and the temperature difference between the steam and cooling water. The process of change into water vapor occurs at saturated pressure and temperature, in this case the condenser is under vacuum. Because the cooling water temperature equal to the outside temperature, the maximum temperature condensate water near the outside air temperature. If the rate of heat transfer interrupted it will affect the pressure and temperature.
Generator:-
The main purpose of the activities at a plant is electricity. Electrical energy generated from the generator  Function generator
converts mechanical energy  into electrical energy in the form of around with the principle of magnetic induction. Generator consists of stator and rotor. Stator consists of the casing which contains coils and a rotor magnetic field station  consists  of a core containing  a coil.



EXPERIMENT # 5

Objective:-
                        To Find the Pressure by U Tube Manometer

U Tube Manometer:-


            Technically a manometer is any device used to measure pressure. However, the word manometer is commonly used to mean a pressure sensor which detects pressure change by means of liquid in a tube. The U-tube manometer is somewhat self-descriptive. In its basic form it consists of a clear glass or plastic tube shaped into the form of a 'U'. The tube is partially filled with a liquid, such as water, alcohol, or mercury (although for safety reasons mercury is no longer commonly used). The lower the density of the liquid is the higher the sensitivity of the manometer.

Theory:-
        The unknown pressure is applied in the one arm of the tube and the mercury in the tube or manometeric liquid filled in the tube moves in the tube or rises to the constant region and then the movement is stopped. The height of the liquid is measured and noted. The pressure is calculated by using the formula:
P = pgh
Where,
P is the required pressure
ρ = density (kg/m3, lb/ft3)
g = acceleration of gravity (9.81 m/s2, 32.174 ft/s2)
h = liquid height (m, ft)

            The pressure (p) to be measured is to be compared with the height (h) of a liquid column. If the pressure exerted on the two surfaces of the so-called confined liquid is not the same, there is a deflection and consequently a difference in height. The confined liquid continues to rise until the effect of the force of the pressure differentials and the weight of the liquid columns are identical. In accordance with the laws of physics, the effect of the liquid column on the pressure in the liquid is, in essence, only dependent on height (h) of the liquid column and on density (rm) of the liquid. Further influences are relatively low and known. For highly precise measurements, correction calculations can be made. Recalibration is not necessary.
Procedure:-
·         First check the zero error of the instrument.
·         If zero error is present then manage it by reconnecting the joints of tube until U tube 1 and U tube 2 reaches at the same level.
·         Then take a plinger and connect it to the tube.
·         Check the reading of pressure gauge at zero millibar.
·         By increasing the pressure by the plinger take the pressure reading from zero to 10 millibar on the pressure gauge.
·         Note the values in the table
·         Take the readings from U tube 1 and U tube 2 and write them in the table.
·         Find the value of h by using formula
Δh=U1-U2

·         Calculate pressure P using formula
P = pgh
·         Now take 5 consecutive readings by changing the pressure on pressure gauge
This measurement is called gauge pressure, and the relationship for a positive pressure is expressed by:
Absolute pressure = Atmospheric pressure + Positive gauge pressure
Calculation:-
For Positive Pressure
Sample #
U  Tube 1 (mm)
U  Tube 2 (mm)
Δh
U1-U2
P = pgh
Pressure
(millibar)
1





2





3





4





5











Advantages of U-tube Manometer:-

²  Simple in construction
²   Low cost
²  Very accurate and sensitive
²   It can be used to measure other process variables.

Disadvantages of U-tube Manometer:-

²  Fragile in construction.
²  Very sensitive to temperature changes.
²   Error can happen while measuring the h.
Characteristics of liquid used in U-tube Manometer:-

            While choosing the manometer fluid for a particular application we need to remember following things.

²  Manometer fluid should not wet the wall
²  Manometer fluid should not absorb gas
²  Manometer fluid should not react chemically
²  Manometer fluid should have low vapor pressure
²  Fluid should move freely

Mercury is one of the most commonly used manometer fluid
Conclusion:-





EXPERIMENT # 6

Objective:-
                To Find the Pressure by U Tube Manometer above and below
U Tube Manometer:-


            Technically a manometer is any device used to measure pressure. However, the word manometer is commonly used to mean a pressure sensor which detects pressure change by means of liquid in a tube. The U-tube manometer is somewhat self-descriptive. In its basic form it consists of a clear glass or plastic tube shaped into the form of a 'U'. The tube is partially filled with a liquid, such as water, alcohol, or mercury (although for safety reasons mercury is no longer commonly used). The lower the density of the liquid is the higher the sensitivity of the manometer.

Theory:-
        The unknown pressure is applied in the one arm of the tube and the mercury in the tube or manometeric liquid filled in the tube moves in the tube or rises to the constant region and then the movement is stopped. The height of the liquid is measured and noted. The pressure is calculated by using the formula:
P = pgh
Where,
P is the required pressure
ρ = density (kg/m3, lb/ft3)
g = acceleration of gravity (9.81 m/s2, 32.174 ft/s2)
h = liquid height (m, ft)
            The pressure (p) to be measured is to be compared with the height (h) of a liquid column. If the pressure exerted on the two surfaces of the so-called confined liquid is not the same, there is a deflection and consequently a difference in height. The confined liquid continues to rise until the effect of the force of the pressure differentials and the weight of the liquid columns are identical. In accordance with the laws of physics, the effect of the liquid column on the pressure in the liquid is, in essence, only dependent on height (h) of the liquid column and on density (rm) of the liquid. Further influences are relatively low and known. For highly precise measurements, correction calculations can be made. Recalibration is not necessary.
Procedure:-
·         First check the zero error of the instrument.
·         If zero error is present then manage it by reconnecting the joints of tube until U tube 1 and U tube 2 reaches at the same level.
·         Then take a plinger and connect it to the tube.
·         Check the reading of pressure gauge at zero millibar.
·         By increasing the pressure by the plinger take the pressure reading from zero to 10 millibar on the pressure gauge.
·         Note the values in the table
·         Take the readings from U tube 1 and U tube 2 and write them in the table.
·         Now reset the tube setting to initial stage.
·         Now take 5 consecutive readings by changing the pressure on pressure gauge
·         By using the plinger apply negative pressure (vacuum) till the dial gauge shows -10.
·         Note the readings from U tube 1 and U tube 2.
·         Find the value of h by using formula
Δh=U1-U2

·         Calculate pressure P using formula
P = pgh
·         Now take 5 consecutive readings by changing the pressure on pressure gauge
This measurement is called gauge pressure, and the relationship for a positive pressure is expressed by:
Absolute pressure = Atmospheric pressure + Positive gauge pressure

For a negative pressure (vacuum) measurement the column heights reverse and the relationship is expressed by:
Absolute pressure = Atmospheric pressure + Negative gauge pressure
Calculation:-
For Positive Pressure
Sample #
U  Tube 1 (mm)
U  Tube 2 (mm)
Δh
U1-U2
P = pgh
Pressure
(millibar)
1





2





3





4





5






For Negative Pressure
Sample #
U  Tube 1 (mm)
U  Tube 2 (mm)
Δh
U1-U2
P = pgh
Pressure
(millibar)
1





2





3





4














Advantages of U-tube Manometer:-
²  Simple in construction
²   Low cost
²  Very accurate and sensitive
²   It can be used to measure other process variables.

Disadvantages of U-tube Manometer:-

²  Fragile in construction.
²  Very sensitive to temperature changes.
²   Error can happen while measuring the h.

Characteristics of liquid used in U-tube Manometer:-
            While choosing the manometer fluid for a particular application we need to remember following things.

²  Manometer fluid should not wet the wall
²  Manometer fluid should not absorb gas
²  Manometer fluid should not react chemically
²  Manometer fluid should have low vapor pressure
²  Fluid should move freely

Mercury is one of the most commonly used manometer fluid.

Conclusion:-

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