Experiment
no 6
Objective:
The
objective of this experiment is to investigate the variation in displacement
for a single joint at various angles and to show that when two joints are used together
with the same intermediate angle, the variation in displacement is cancelled
out.
Apparatus:
Hooke’s
coupling Apparatus.
Theory:
A
flexible coupling or universal joint is frequently used to link two shafts and
transmit circular motion from the other. Indeed continuous circular motion is
perhaps the single largest thing that mankind produces in the world with the
available energy. A universal joint is simply a combination of machine element
which transmit rotation from one axis to an other. A universal join can
accommodate larger angles between the shafts. An arbitrary and accepted lower
limit is 3°. In general if the angularity between two shafts is
less than 3° a flexible coupling is used. A universal joint is
used where the angularity between the shafts is intentional. Kinematically
universal joints may be divided into two types the hooke’s cardan coupling ant
the constant velocity joint. These name although frequently used do not clarify
the difference between them. A hooke’s coupling is a fixed arm coupling and a
constant velocity joint is a variable arm coupling. We are concerned here with
a fixed arm coupling only.
This configuration uses two U-joints joined by an
intermediate shaft, with the second U-joint phased in relation to the first
U-joint to cancel the changing angular velocity. In this configuration, the
angular velocity of the driven shaft will match that of the driving shaft,
provided that both the driving shaft and the driven shaft are at equal angles
with respect to the intermediate shaft (but not necessarily in the same plane)
and that the two universal joints are 90 degrees out of phase. This assembly is
commonly employed in rear wheel drive vehicles, where it is known as a
drive shaft or
propeller (prop) shaft.
Even when the driving and driven shafts are at
equal angles with respect to the intermediate shaft, if these angles are
greater than zero, oscillating moments are applied to the three shafts as they rotate.
These tend to bend them in a direction perpendicular to the common plane of the
shafts. This applies forces to the support bearings and can cause "launch
shudder" in rear wheel drive vehicles. The intermediate shaft will also
have a sinusoidal
component to its angular velocity, which contributes to vibration and stresses.
The
following analysis will show that the angle as the angle between the shaft
increases there is a periodic speed and hence torque fluctuation. Such
fluctuation cannot be tolerated in machinery so it is usual to have two
coupling with small intermediate shaft. The second coupling coupling introduces
equal and opposite fluctuation, thus the overall effect is of smooth and
uniform transmission. However both the input and the output shaft must make the
same angle with the intermediate shaft for this to work.
A
hooke’s coupling consists of a cruciform spider which pivots in two fork ends
formed in the end of the shafts. For practical manufacturing reasons the fork
ends are made as separate pieces to which the shaft are attached. Thus standard
can be simply fixed to any length of shaft.
A
hooke’s coupling is shown in schematically below
The
driven shaft OB is inclined at angle to the shaft in plan view. The axes of the
shaft are on the same horizontal plane. In the figure below the spider arm CD
moves though an angle q to C1D1.
P
p’ is the plan view of rotation of CD and Q Q’ is the plan view of the plane
rotation of EF. If we now draw RO at right-angle to C1D1 and
project R ro R1 in the plan view we can take radius O R1 and draw an arc to cut
Q Q’ at r2. We may now project this point to meet RS at T1. Then angle TOS
equals, the angle moved though by the arm EF in the plane of rotation where p
P’ is the plan view
Consider,
Tanq=RS/SO Tanf=TS/SO
So;
Tanf=TS/SOTanq
----------------------------------(1)
Tanf=OT1/OR1Tanq
Tanf=OT1/OR2Tanq
\Tanq=Tanf.Cosα---------------------------------(2)
The
above equation gives the displacement. The velocity equation may be obtained by
differentiating equation (2)
Velocity;
df/wdt=cosα/1-sin2α.cos2q
the
graph below shows the relationship between input and output angle from 0 to 90° for
displacement where the joint angle is 10° to 50°
Procedure:
1-
Set
both a1 and a2 equal at 30-, both bend at the same side.
2-
For
one revolution of the input shaft(at 10 intervals), take readings of the scale
of the output
shaft.
3-
Tabulate
results on the data sheet.
4-
Repeat
the experiment with the input and output shaft parallel but still keep at the
same value
of
30.
5-
Tabulate
results in the table given.
Graph and result:
1- Plot the output shaft angle versus the
input shaft angle for both readings, parallel and same side reading in the same
graph.
Result sheet:
For
alpha 1, a1= alpha2, a2=30 degrees (same / parallel)
Input, q
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Output, j
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Conclusion:
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